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Six Sigma vs Lean Six Sigma: Key Differences Explained

In today's cutthroat business world, every organisation is running after the same goals i.e do more, spend less, and deliver better. You know how the organisations are always under this constant pressure for the search for smarter ways of working and this is exactly where you require methodologies like Six Sigma and Lean Six Sigma. However, the most important challenge that even experts face is when they are asked about the difference between the two and how the latter is beneficial over the former. Believe it or not, this is a very common dilemma, and honestly, it is not hard to see why.

It is imperative that businesses, students, and professionals grasp the difference between the two so that they can embrace the right methodology or even consider Lean Six Sigma courses online to build a successful career in this domain. Reading this blog will help you walk you through the definitions, the methodologies, the functions and along with that the differences as well so that you can compare the two and choose the one that is right for you.

What do you understand about Six Sigma?


Six Sigma is technically a data driven approach that helps in processing of the improvement that  seeks to minimize defects and variations in processes. It was developed in the 1980s by Motorola and then went on to  spread to other firms, including General Electric.

Some important Features are:

  1. Quality improvement
  2. Use of data and statistics
  3. Aims at 3.4 defects per million opportunities
  4. Follows DMAIC
Objective of Six Sigma
The main objective of Six Sigma is the identification and elimination of defects in a specific process. 

Example
If you take an example of a manufacturing company, then through the application of Six Sigma the defects in the process of production and the errors in the assembly lines are thus reduced.

What Is Lean Six Sigma?


Now let’s learn what Lean Six Sigma is. It is basically a hybrid methodology that technically incorporates the principles of Lean manufacturing and Six Sigma. The primary aim of Lean Six Sigma is the elimination of the waste and increase of the speed.

Here are some important features:

  1. Combines efficiency + quality
  2. Eliminates waste that is the non value added activities.
  3. Improves process speed and flow
  4. Uses tools like:
    Value Stream Mapping
    Kaizen
    5S methodology
Objective of Lean Six Sigma
The aim is to provide maximum value to customers in terms of minimum waste and maximum quality.

Example
In a service this methodology actually helps in the reduction of the waiting time while ensuring the accuracy of the service delivery.

Six Sigma vs Lean Six Sigma: Understanding the Core Difference


The main difference between the two is the manner in which they focus their attention on the process of improvement. Although both the methods are focused on the improvement of the businesses processes but act in a slightly different way. Here are the core differences in both the methodologies.

Aspect

Six Sigma

Lean Six Sigma

Primary Focus

Quality improvement by reducing defects

Quality improvement along with efficiency and waste reduction

Main Objective

The primary aim is achieving near-perfect processes.

It helps in delivering the value faster with minimal waste and high quality

Approach

It is Data-driven does a statistical analysis

It is a combo of Lean tools and the Six Sigma techniques

Key Philosophy

It helps in reduction in variation in the processes.

Elimination of the waste and optimization of the flow of the process.

Process Improvement Style

It is very analytical and structured

It is practical, fast, and makes continuous improvement

Improvement Speed 

Moderate 

Faster

Reduction of Waste

Not a primary focus

Core focus as it removes non-value-added activities.

Tools Used

DMAIC, statistical tools, control charts

DMAIC + Lean tools (5S, Kaizen, Value Stream Mapping)

Outcome

The outcome is quite high-quality and consistent. 

It provides high-quality output along with faster delivery and reduced cost

Business Impact

It helps in the improvement of reliability and precision

Improves profitability, along with speed, and customer satisfaction


Salient Differences Between Six Sigma and Lean Six Sigma


Below are the major differences explained in detail:

Parameter

Six Sigma

Lean Six Sigma

Focus Area

It helps in focusing on how to reduce the defects and variations for better quality.

It technically focuses on the elimination of waste, efficiency, and quality.

Approach

It makes use of the statistical tools, data analysis, along with structured improvement methodologies like DMAIC.

It makes use of  Lean tools like 5S, Kaizen, and statistical tools for a holistic improvement.

Goal

It technically archives near to perfect quality with minimal defects.

It helps in removing the waste and achieve faster and cost effective results by improving the flow. 


Six Sigma vs Lean Six Sigma: Comparison Table


Parameter

Six Sigma

Lean Six Sigma

Focus

Defect reduction

Waste reduction + defect reduction

Approach

Statistical analysis

Lean + Six Sigma tools

Goal

Improve quality

Improve quality + efficiency

Speed

Moderate

Faster process improvement

Tools Used

DMAIC, statistical tools

DMAIC + Lean tools (5S, Kaizen)

Industry Use

Manufacturing-heavy

Multi-industry application

Complexity

High

Moderate

Cost Efficiency

Less focus

High focus


Real-World Examples of Six Sigma vs Lean Six Sigma


Industry

Six Sigma

Lean Six Sigma

Manufacturing

A company reduces product defects using statistical analysis

The company reduces defects and eliminates unnecessary production steps to improve efficiency

Healthcare

Reduces errors in patient diagnosis

Reduces diagnosis errors and decreases patient waiting time for faster service

IT Industry

Improves software quality by minimizing bugs and errors

Improves software quality and reduces development cycle time for faster delivery


When to Choose Six Sigma vs Lean Six Sigma

Which methodology to choose technically depends on your business needs and requirements.

When to Choose Six Sigma:

  1. If you want a reduction in defects and errors.
  2. If you want a higher precision in the process
  3. When you are in the manufacturing or engineering industry
When to Choose Lean Six Sigma:

  1. If you want an improvement in speed and efficiency.
  2. If you want to reduce cost
  3. When you need a holistic approach

Career Opportunities in Six Sigma and Lean Six Sigma


Both methodologies offer excellent and will help you unlock a lot of job roles.

  1. Popular Roles
  2. Six Sigma Analyst
  3. Process Improvement Manager
  4. Quality Analyst
  5. Lean Six Sigma Consultant
Professionals who complete Lean Six Sigma courses online achieve a competitive edge over the others across various industries like IT, healthcare along with manufacturing and finance.

Certifications in Six Sigma vs Lean Six Sigma

Both methodologies offer certification levels:

Level

Description

Yellow Belt

Beginner level

Green Belt

Intermediate level

Black Belt

Advanced level

Master Black Belt

Expert level


In the job market the Lean Six Sigma certifications are often more preferred as they provide broader skill sets. 

Conclusion


For those who are actually aiming to improve their business processes or seeking a career in quality management, it is very important that you first understand the difference between the two methodologies. While Six Sigma deals only with the reduction in the defects and improvement of the quality improvement, Lean Six Sigma goes a step further by incorporating efficiency, speed, and waste elimination into its processes. So if you are looking for a future proof career you should consider enrolling in the online courses for these methodologies provided by Omnilearn.

FAQs Related to six sigma vs Lean six sigma


Q1. What Is the Main Difference between Six Sigma and Lean Six Sigma? 

A major distinction lies in the fact that while Six Sigma focuses solely on reducing defects, Lean Six Sigma focuses on both reducing defects and waste.

Q2. Which Is Better Between Six Sigma or Lean Six Sigma? 

A. Lean Six Sigma is a more useful tool because it is more effective and efficient on process quality improvement.

Q3. Is Lean Six Sigma easier or harder to learn and apply than Six Sigma? 

A. Lean Six Sigma is a little more comprehensive and is easier to learn and apply because it is more realistic.

Q4. Can Someone with No background in Lean Six SigmaPick it Up? 

A. Yes, it is easy for beginners to learn Lean Six Sigma the way they can start from Yellow Belt certification and go on from there.

Q5. Which industries or fields apply Six Sigma and Lean Six Sigma? 

A. They overlap very well so they are employed in many of the same industries including manufacturing, healthcare, information technology, finance and supply chain etc.
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